One of the major cost items of many production units today is machine maintenance and downtime. Especially in fully automated assembly lines that are operated 24/7, sometimes just a few minutes of unscheduled production interruption can generate huge costs. Belts are an essential part in production lines and no matter if a belt change is necessary due to some emergency or was planned in advance, Habasit has a quick and easy solution.
Our mechanical Pin Joint guarantees fast, simple and very efficient installation without sacrificing joining integrity and performance. This reliable and user-friendly joining method is ideal for minimizing machine downtimes experienced during the replacement and maintenance of timing belts. The application areas of the mechanical Pin Joint on HabaSYNC® timing belts are increasing day by day. The flexibility of applying to the timing belts in various lines makes this method even more attractive. The Pin Joint is available for the following pitches and widths:
|T10||25 – 150 mm|
|AT10||25 – 150 mm|
|AT20||25 – 100 mm|
|8M||25 – 150 mm|
|14M||25 – 55 mm|
The number of pins used and their position depends on the weight of the cargo and the working conditions of the application. In order to assemble the timing belt, you insert the metal pins in the holes stretching over the full belt width on both belt ends. These precise holes deployed through the entire belt width ensure safe and reliable pin placement. The joining does not influence the timing belt’s flexibility or minimum pulley diameter and can be installed on belts with or without covers.Cost savings through fast and easy timing belt assembly
Customers from many different industries benefit from the time savings achieved through the use of the Pin Joint joining method. One example is a leading producer of tires that uses 23 timing belts, all of them equipped with Pin Joints, in one application. The belts are quite narrow and thus the cost of the joining is relatively high compared to the costs of the belt material. However, taken that the change of one belt in the past took up to 8 hours of machine downtime and that several men were needed to dismantle the entire machine, install the new endless timing belt and then reassemble the machine – the higher initial costs for the mechanical joining system are instantly compensated for. Just think of the cost savings of changing a belt by one man in 30 minutes in comparison to 8 hours by several men.
Get in touch with us to explore how you can reduce downtime with this innovative joining method in your applications.
For information about additional mechanical timing belt joining solutions, download our flyer “Hinge Joint – Mechanical Timing Belt Fastener” (no. 4327) from www.habasit.com/en/download.htm